Key Objectives
Teaflex S.p.A. is an Italian group operating internationally in the production and distribution of cable protection systems, including flexible conduits, fittings, cable glands, and metal and plastic tubing.
Objectives:
- Manage logistics flows involving heterogeneous products, including pallets and boxes
- Increase storage capacity
- Optimise the use of available space
- Integrate automation with distribution processes
Technical requirements and constraints
Our solution
Key features
1. Integrated automated rack-supported warehouse
- Modulblok designed an automated rack-supported warehouse for storing and distributing flexible tubing, conduits and fittings used in electrical systems for industrial and commercial applications.
- The solution comprises a seismic-resistant pallet and box storage system engineered by Modulblok in compliance with current safety regulations.
- The structure features vertical and horizontal bracing frames and an integrated fire sprinkler system with vertical drop pipes, ensuring structural stability and effective fire protection throughout the facility.
2. Combined pallet and loose-case storage system
- The installation is divided into two functional areas: one for storing finished products on pallets or in stillages, and another dedicated to box storage, enabling the integrated management of different load units.
- The system is served by three stacker cranes designed to ensure continuous operation throughout put-away and retrieval cycles.
3. Optimisation of vertical space
- The system is served by three stacker cranes designed to ensure operational continuity throughout put-away and retrieval cycles.
- The configuration features eight storage levels in the pallet area and up to 24 levels in the box storage area, maximising the use of the available height and increasing overall storage capacity.
Technical specifications
| Voce | Valore | |
|---|---|---|
| Tipologia impianto | Magazzino autoportante automatizzato | |
| Superficie complessiva | circa 2.000 m² | |
| Capacità pallet/cestoni | circa 2.500 UDC (max 800 kg) | |
| Capacità area scatole | circa 5.400 UDC (max 120 kg) | |
| Movimentazione | 3 trasloelevatori | |
| Altezza interna struttura | circa 16,3 metri |
Benefici Ottenuti
High-capacity multi-format storage
Integrated management of approximately 2,500 pallet/stillage load units and 5,400 box load units, with configurations tailored to each product type.
Optimisation of vertical space
Up to 24 storage levels in the box area make full use of the available height, increasing capacity within the same 2,000 m² footprint.
Operational efficiency and automated material flows
Automated handling via three stacker cranes ensures continuous put-away and retrieval cycles.
Flexible load unit management
The system is designed to handle pallets, stillages and loose cases, adapting to a diverse range of products.
Gallery
View the gallery to explore the project across its different development phases and operational configurations.
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