Automated vertical storage systems for industrial warehousing

Maximize building height, bring goods to the operator, and control picking with precision.

Automated vertical storage systems represent an advanced solution to optimize space and improve warehouse operational performance. They transform unused vertical space into high-density storage capacity, automating picking processes based on the goods-to-person principle.

Compared to traditional static shelving, a vertical storage system significantly reduces occupied floor space, operational time, and picking errors, making it particularly effective in environments with high operational complexity.

Modulblok designs vertical storage systems by combining engineering expertise in warehouse layout with advanced technological solutions, in partnership with Vertilog, a specialist in multi-module vertical system.

When to choose a vertical storage system

The implementation of an automated vertical storage system is particularly suitable under the following operational conditions:

• High SKU variety with low to medium turnover
• Piece picking or small batch picking (spare parts, small components, tools, B2B e-commerce)
• Need to reduce operator travel distance and search time
• Reduction of picking errors and improved accuracy
• Floor space savings up to 80%
• Integration with warehouse management systems (WMS) for full traceability
• Improved operator ergonomics and safety
• Dense, non-palletized materials with high weight-to-volume ratio

Vertical storage systems are less suitable for bulky goods or materials already stored on standard pallet units.

Vertical Storage Systems: Technical Features and Operational Benefits

Automated vertical storage systems are designed to fully exploit available building height, converting unused vertical space into high-density storage capacity.

From a technical standpoint, a vertical storage system can reach:

• Height up to 14 m
• Load capacity up to 45,000 kg per module

These specifications make vertical storage systems suitable not only for small parts, but also for storing components, tools, and semi-finished goods with significant weight.

The integration of structure, automation, and software enables high material concentration within a limited footprint, with a direct impact on warehouse efficiency and performance.

Key benefits of automated vertical storage systems include:

• Maximum storage density → optimized use of available space
• Reduced operator travel → increased productivity
• Faster and more accurate picking → fewer errors
• Improved ergonomics → enhanced operational safety
• Full digital control → traceability and WMS integration
• System scalability → flexible multi-module configurations

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