Case Study

NaturaSì – Multi-temperature logistics system for organic distribution

SectorFood & Drink

Seismic-resistant Modulblok automated pallet warehouse with special lifting stubs for storing and handling bulk loads of various sizes and weights, to which a traditional pallet system for the storage of products has been added

NaturaSì S.p.A. selected Modulblok to design and deliver a high-complexity logistics platform, engineered to support the integrated management of a wide assortment of organic products within multi-temperature environments, while ensuring high standards of safety, reliability and operational continuity.

The challenge

The Bologna distribution hub was required to address highly demanding logistics requirements:

  • management of 65,000 SKUs with different formats, weights and storage conditions;
  • coexistence of ambient-temperature areas and humidity-controlled zones for fresh products;
  • integration of automated pallet storage, loose-case handling and conventional pallet racking;
  • space optimisation within a 14,000 m² footprint and 10 m clear height;
  • implementation of a seismic-resistant structure, compliant with applicable safety standards.

The key challenge was to combine high storage density, direct accessibility and operational flexibility, while ensuring long-term reliability and future scalability of the system.

The solution

Modulblok designed a modular and fully integrated logistics system, capable of coordinating automated and manual flows within a single, coherent infrastructure.

The solution includes:

  • an automated pallet warehouse with stacker cranes, dedicated to loose-case handling;
  • conventional pallet racking systems for finished and dry organic products;
  • humidity-controlled areas to ensure proper storage conditions for fresh goods;
  • a seismic-resistant structural design, ensuring stability and uninterrupted operations.

The modular architecture allows future layout reconfigurations and capacity expansions without invasive structural modifications.

Technical highlights

CustomerNaturaSì S.p.A.
LocationBologna, Italy
IndustryOrganic products retail and e-commerce distribution
Logistics area 14,000 m²
Clear height 10 m
Managed capacity 65,000 SKUs
System type Mixed system: automated warehouse + conventional pallet racking
Automation Stacker cranes for pallet storage and retrieval
Load units Pallets and loose cases
Loose-case handling Pallets equipped with raised supports
Environmental configurationAmbient-temperature areas and humidity-controlled zones
Handled products Dry, fresh, chilled, frozen goods and natural household & personal care products
Space optimisation Elimination of picking aisles and maximum volumetric utilisation
Structure Seismic-resistant racking systems
Future scalability Modular layout designed for expansions and reconfigurations

I benefici

  • Gestione efficiente di un assortimento complesso
    Controllo e movimentazione fluida di 65.000 SKU con caratteristiche merceologiche eterogenee.
  • Massima valorizzazione dello spazio disponibile
    Aumento della capacità di stoccaggio a parità di superficie.
  • Conservazione ottimale dei prodotti biologici
    Soluzioni dedicate per il rispetto della catena del freddo e delle condizioni ambientali richieste.
  • Continuità operativa e flessibilità
    Integrazione efficace dei flussi manuali e automatici, con possibilità di evoluzione futura dell’impianto.
  • Elevati standard di sicurezza
    Struttura sismoresistente a tutela di persone, merci e processi logistici.

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